[diesel_mercedes] Vacuum Pump Service

 


Tom's '81 300SD has had an on going problem of the vacuum stopping resulting in rock hard brakes and the engine not shutting off when the key is removed . the HVAC also often defaults to the defrost mode , not fun in L.A. hot weather .

Because of how it does this , I felt the vacuum pump (the style with only one pipe connected to it) had a failing check valve , I grabbed one @ P-A-P and by the time he brought the car to me I'd carefully
" stored " it some place where it'll be safe & sound but I'll never see it again .

So ,I got another one and this time Tom decided to only wait a month or three , to - day when I unscrewed the steel vacuum pipe from the pump , part of the valve fell out and bounced off , not to be found . I found the steel parts , spring , retainer etc. all down inside the pump proper where I was luckily able to fish them out with a magnet .

I had my Mity-Vac tool handy and before taking it apart , the pump created 15" of vacuum , after replacing the broken valve it created 19" of vacuum (4" is a _LOT_ of vacuum) and the engine stopped quickly instead of slowly loosing speed and shuddering to a stop .

With the engine idling , I tested the various vacuum circuits by gently pinching them shut with some duck bill pliers , the brown circuit that shuts off the engine leaks as does the (green? I forget) HVAC circuit also leaks though not profesely .

He called a bit later to say it was better but still leaked out the brake's vacuum when idling , I'm thinking the entire pump needs a proper rebuild including new diaphragm and valves instead of just one used junkyard valve .

I'm also betting that the two rubber connecting hoses underneath the dashboard , are slimy with oil , blubbery and leaking vacuum out profusely .

We'll see .

-Nate

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