Here's how I have done it . . .
Pull the line to the #1 injector and turn the crank by hand a couple of times with the pedal at full throttle. This will fill the output spout with fuel but not spray it all over you. Then use a lint free towel or rag and blot up the fuel in the little spout until there is just a very little bit at the bottom of spout. The "spout" is a tiny funnel shaped affair and you just need to have the very bottom of it just barely wet with fuel. (I say "lint free" just to cover my butt. I usually just use the corner of a double folded t shirt.) Then watch it carefully as you turn the crank by hand with a long breaker bar type setup. You should see the level in the spout just start to change at 24.5 degrees BTDC.
But you needn't fear the dissassembly process either. And the "U" shaped tube can be made from a salvaged pressure pipe from another engine. Just bend it around a 14 mm socket and cut it off. Don't worry about flattening it - they are very thick walled.
Hope this helps,
Bogy.
--- On Sun, 5/8/11, rickmcrffl <derekmathew@hotmail.com> wrote:
> Has any of this august group
> attempted to perform either of the beginning of injection
> adjustment procedures as described in the the manual? I am
> not comfortable with the low pressure method without hearing
> from anyone with experience as it entails some IP
> dissasembly, and the HP method requires special tools not
> readily available but again experience may provide some
> substiturions.
>
>
> <>< Don
>
>
This group provides a forum for owners and operators of diesel powered motorhomes and 5th wheel tractors to discuss mechanical issues, regulatory issues (US, Canada), ownership, insurance, campground accommodations, trip reports/suggestions, and other topics relevant to large RVs and the people who drive them.
Re: [diesel_mercedes] Start of Injection Adjustment
[diesel_mercedes] Start of Injection Adjustment
Has any of this august group attempted to perform either of the beginning of injection adjustment procedures as described in the the manual? I am not comfortable with the low pressure method without hearing from anyone with experience as it entails some IP dissasembly, and the HP method requires special tools not readily available but again experience may provide some substiturions.
<>< Don
[diesel_mercedes] Re: seat slide & Auto Envy
Y'know while this guy was hinting about buying the car, I got this real sense of "its my car" just like it is part of my family or even part of myself. I mean ITS MY CAR some folks will say but its only iron, but its my iron-- oh crap not good to get attached to material things eh?
--- In diesel_mercedes@yahoogroups.com, "Nate" <vwnate1@...> wrote:
>
>
> Understood Tony but ,finding a good one is the hard part ~ think of all the fun I've had over the last few years as I whipped various old W-123's into roadworthy shape ~ do you really want to go through all that ? .
>
> I'd imagine you could buy an average one and tinker it back to health &make a few $ selling it to the next guy who rolls up on your nice W-123....
>
> -Nate
> Tony wrote:
> >
> > Thanks guys, it isn't raining today, so will get my head under the seat today. Nate I understand not letting people drool on my car, but I swear he was ready to pay me at least twice what I paid.
> > But then I would just have to find another 300D.
> > Tony.
> >
> >
>
Re: [diesel_mercedes] Glow Plug Question
From: Alan Boucher <alstheone@verizon.net>
To: diesel_mercedes@yahoogroups.com
Sent: Sun, May 8, 2011 4:11:57 PM
Subject: Re: [diesel_mercedes] Glow Plug Question
On 5/8/2011 6:57 PM, Don Benski wrote:
you betcha bippie. This is a COMPRESSION IGNITION engine. If the valves don't open at the proper time you don't get enough air in and if they don't close at the proper time you don't have enough compression to fire the engine. Actually in this case its more whether they are sealing properly on the compression stroke than any minor lead or lag caused by bad clearances. There is of course also the possibility that you have enough burned, warped or otherwise poor fitting valves that it won't start without a valve job. Adjustment is the first step. If that doesn't work check the compression.Thanks for the responses. Battery is new (last fall) as I killed the previous one getting to this point in the journey. I double checked it anyway and it is putting out 12.22v as the glow plugs cycle. Did not pump the throttle. Engine turns over, then chugs a few times like it wants to start, then just turns over. A little wispy smoke from the tailpipe, not much. I haven't adjusted the valves yet, could that actually keep it from starting?
-Don in St. Louis
From: diesel_mercedes@yahoogroups.com [mailto:diesel_mercedes@yahoogroups.com] On Behalf Of Don Benski
Sent: Sunday, May 08, 2011 10:04 AM
To: diesel_mercedes@yahoogroups.com
Subject: [diesel_mercedes] Glow Plug Question
When we last visited my garage queen 240D (1979) she wouldn't start and I was busy checking the fuel system. After verifying that fuel was indeed getting to the injectors, it was suggested I check the glow plug system (Thanks, Brian.) Everything appears to be Ok but…with a fully charged battery (13.1v at the terminals) the glow plugs are only showing around 10.7 volts. Will the plugs work at 10.7V? Is this voltage drop normal? If not, is the likely culprit the relay? As a side note, a previous owner had retrofitted the car with the pencil style glow plugs (Bosch) and wired them in parallel. As the ambient temperature in my garage for the past two days has been over 70 degrees I tried to start the car. No joy.
-Don in St. Louis
Al Boucher
Re: [diesel_mercedes] Glow Plug Question
On 5/8/2011 6:57 PM, Don Benski wrote:
you betcha bippie. This is a COMPRESSION IGNITION engine. If the valves don't open at the proper time you don't get enough air in and if they don't close at the proper time you don't have enough compression to fire the engine. Actually in this case its more whether they are sealing properly on the compression stroke than any minor lead or lag caused by bad clearances. There is of course also the possibility that you have enough burned, warped or otherwise poor fitting valves that it won't start without a valve job. Adjustment is the first step. If that doesn't work check the compression.Thanks for the responses. Battery is new (last fall) as I killed the previous one getting to this point in the journey. I double checked it anyway and it is putting out 12.22v as the glow plugs cycle. Did not pump the throttle. Engine turns over, then chugs a few times like it wants to start, then just turns over. A little wispy smoke from the tailpipe, not much. I haven’t adjusted the valves yet, could that actually keep it from starting?
-Don in St. Louis
From: diesel_mercedes@yahoogroups.com [mailto:diesel_mercedes@yahoogroups.com] On Behalf Of Don Benski
Sent: Sunday, May 08, 2011 10:04 AM
To: diesel_mercedes@yahoogroups.com
Subject: [diesel_mercedes] Glow Plug Question
When we last visited my garage queen 240D (1979) she wouldn’t start and I was busy checking the fuel system. After verifying that fuel was indeed getting to the injectors, it was suggested I check the glow plug system (Thanks, Brian.) Everything appears to be Ok but…with a fully charged battery (13.1v at the terminals) the glow plugs are only showing around 10.7 volts. Will the plugs work at 10.7V? Is this voltage drop normal? If not, is the likely culprit the relay? As a side note, a previous owner had retrofitted the car with the pencil style glow plugs (Bosch) and wired them in parallel. As the ambient temperature in my garage for the past two days has been over 70 degrees I tried to start the car. No joy.
-Don in St. Louis
Al Boucher
RE: [diesel_mercedes] Glow Plug Question
Thanks for the responses. Battery is new (last fall) as I killed the previous one getting to this point in the journey. I double checked it anyway and it is putting out 12.22v as the glow plugs cycle. Did not pump the throttle. Engine turns over, then chugs a few times like it wants to start, then just turns over. A little wispy smoke from the tailpipe, not much. I haven’t adjusted the valves yet, could that actually keep it from starting?
-Don in St. Louis
From: diesel_mercedes@yahoogroups.com [mailto:diesel_mercedes@yahoogroups.com] On Behalf Of Don Benski
Sent: Sunday, May 08, 2011 10:04 AM
To: diesel_mercedes@yahoogroups.com
Subject: [diesel_mercedes] Glow Plug Question
When we last visited my garage queen 240D (1979) she wouldn’t start and I was busy checking the fuel system. After verifying that fuel was indeed getting to the injectors, it was suggested I check the glow plug system (Thanks, Brian.) Everything appears to be Ok but…with a fully charged battery (13.1v at the terminals) the glow plugs are only showing around 10.7 volts. Will the plugs work at 10.7V? Is this voltage drop normal? If not, is the likely culprit the relay? As a side note, a previous owner had retrofitted the car with the pencil style glow plugs (Bosch) and wired them in parallel. As the ambient temperature in my garage for the past two days has been over 70 degrees I tried to start the car. No joy.
-Don in St. Louis
[diesel_mercedes] W-123 Wagon R.R. Door Needed
Diesel -OR- gasser , must have power window .
Rusted out / dented , broken glass O.K. ~ I need the window motor & lift and latch parts....
Will travel , just let me know where it is .
Found one to - day way in the back of a junkyard , car not released for parts nor sale yet tho' =8-( .
-Nate
[diesel_mercedes] Re: Glow Plug Question
Try watching the battery voltage as the glow plugs are cycling ~ if it drops below 11.2 VDC at the battery while they're heating , either the battery is low charge & needs a deep , _long_ charge at 10 Amperes or less , or the battery is Kaputi or maybe just the terminals are corroded .
I assume you kknw that pumping the throttle on a Diesel engine whilst cranking , will prevent it from starting .
-Nate
Don wrote:
>
> When we last visited my garage queen 240D (1979) she wouldn't start and I
> was busy checking the fuel system. After verifying that fuel was indeed
> getting to the injectors, it was suggested I check the glow plug system
> (Thanks, Brian.) Everything appears to be Ok but.with a fully charged
> battery (13.1v at the terminals) the glow plugs are only showing around 10.7
> volts. Will the plugs work at 10.7V? Is this voltage drop normal? If not,
> is the likely culprit the relay? As a side note, a previous owner had
> retrofitted the car with the pencil style glow plugs (Bosch) and wired them
> in parallel. As the ambient temperature in my garage for the past two days
> has been over 70 degrees I tried to start the car. No joy.
>
>
>
> -Don in St. Louis
>
[diesel_mercedes] Re: seat slide & Auto Envy
Understood Tony but ,finding a good one is the hard part ~ think of all the fun I've had over the last few years as I whipped various old W-123's into roadworthy shape ~ do you really want to go through all that ? .
I'd imagine you could buy an average one and tinker it back to health &make a few $ selling it to the next guy who rolls up on your nice W-123....
-Nate
Tony wrote:
>
> Thanks guys, it isn't raining today, so will get my head under the seat today. Nate I understand not letting people drool on my car, but I swear he was ready to pay me at least twice what I paid.
> But then I would just have to find another 300D.
> Tony.
>
>
RE: [diesel_mercedes] Glow Plug Question
10.7 volts seems a bit low. However, 70 degree ambient temperature seems plenty high enough to start without the plugs.
To: diesel_mercedes@yahoogroups.com
From: dbenski@sbcglobal.net
Date: Sun, 8 May 2011 10:03:54 -0500
Subject: [diesel_mercedes] Glow Plug Question
When we last visited my garage queen 240D (1979) she wouldn't start and I was busy checking the fuel system. After verifying that fuel was indeed getting to the injectors, it was suggested I check the glow plug system (Thanks, Brian.) Everything appears to be Ok but…with a fully charged battery (13.1v at the terminals) the glow plugs are only showing around 10.7 volts. Will the plugs work at 10.7V? Is this voltage drop normal? If not, is the likely culprit the relay? As a side note, a previous owner had retrofitted the car with the pencil style glow plugs (Bosch) and wired them in parallel. As the ambient temperature in my garage for the past two days has been over 70 degrees I tried to start the car. No joy.
-Don in St. Louis
Re: [diesel_mercedes] Glow Plug Question
sound like weak battery To test battery have someone else turn ket to start check voltage. If bellow 11 volts you need a battery. --- On Sun, 5/8/11, Don Benski <dbenski@sbcglobal.net> wrote:
|
[diesel_mercedes] Re: seat slide
Thanks guys, it isn't raining today, so will get my head under the seat today. Nate I understand not letting people drool on my car, but I swear he was ready to pay me at least twice what I paid.
But then I would just have to find another 300D.
Tony.
--- In diesel_mercedes@yahoogroups.com, audiolaw@... wrote:
>
> EVERY time my friend Sunta's car has this problem, it turns out to be a
> ballpoint pen that had fallen down beside the seat, and then dropped into the
> critical 'blocking' position when the seat got moved (usually by me
> driving - I'm 6'2" and she's 5'2").
>
> Course, it may not be the same for your 300D, she drives Volvos and
> Lexuses (Lexi?).
>
> Tom
>
>
>
> In a message dated 5/7/2011 3:22:06 P.M. Pacific Daylight Time,
> aldridgetony97@... writes:
>
>
>
>
> So this rather large guy was drooling over my 300D and asked if he could
> sit in it, he slid the drivers seat back, & now it wont come as far forward
> as before. It seems to come up against a hard stop. It is raining out so I
> thought asking what to look for was easier than going out and getting
> soaked. Any tips???
> Tony
>
[diesel_mercedes] Glow Plug Question
When we last visited my garage queen 240D (1979) she wouldn’t start and I was busy checking the fuel system. After verifying that fuel was indeed getting to the injectors, it was suggested I check the glow plug system (Thanks, Brian.) Everything appears to be Ok but…with a fully charged battery (13.1v at the terminals) the glow plugs are only showing around 10.7 volts. Will the plugs work at 10.7V? Is this voltage drop normal? If not, is the likely culprit the relay? As a side note, a previous owner had retrofitted the car with the pencil style glow plugs (Bosch) and wired them in parallel. As the ambient temperature in my garage for the past two days has been over 70 degrees I tried to start the car. No joy.
-Don in St. Louis